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PA

Pennsylvania oversize permit rules

What Pennsylvania charges for a single-trip OS/OW permit, the limits that trigger one, and the escort thresholds — read from the state’s own publication. This rule has been in effect since 2025-07-01.

Oversize permit

$47–$98

The fee steps up as the load gets wider. Height and length do not move it.

Overweight permit

From $47

Scales with distance and weight — there is no single figure.

A load that is both oversize and overweight pays this fee only, not both.

+ $20 Permigo service fee per permit, state fees at cost.

Legal limits

Exceed any one of these in Pennsylvania and you need a permit for this state.

LimitInterstate
Width8'6"
Height13'6"
Length75'0"
Gross weight80,000 lbs
Single axle20,000 lbs
Tandem axle34,000 lbs
Trailer length53'0"

What the permit costs

Pennsylvania prices a single-trip permit as by width. The fee steps up as the load gets wider. Height and length do not move it.

BandState fee
Up to 14'0" wide$47
Wider than 14'0"$98
State fee only. Permigo adds $20 per state permit and bills the state fee at cost.

Escort requirements

Thresholds by road class. Where two classes differ, the road you are actually on governs.

4+ lane (divided)

WidthRequirement
Over 13'0"1 rear escort4+ lane (divided): over 13' wide = 1 REAR pilot car FOLLOWS (67 Pa. Code §179.10). With State Police present the pilot car follows regardless of road type. COMBINATORY 2nd escort
Over 16'0"1 front escort + 1 rear escort · route survey · superloadOver 16' wide = SUPER LOAD (§179.1: >201,000 lb gross OR >160' long OR >16' wide; height is NOT a trigger). Baseline escort since Act 55 of 2015: ONE Certified Escort Vehicle (CEV) in lieu of State Police (§4962(f.6)); on highways with 2+ lanes per direction CEVs may cover loads to 18' wide / 260' long — beyond that, or against the traffic pattern, PSP is required (PennDOT CEV policy verbatim); PennDOT+PSP jointly decide (§4901(c)) and the permittee bears ALL escort/PSP costs. 3-week superload lead, M-936ARS route survey + M-936MDC manufacturer cert; preliminary fee $68 + $12/county.
Over 18'0"1 police escortOver 18' wide exceeds the CEV substitution ceiling — State Police escort (CEV policy: 'Loads up to 18 feet wide on highways having at least two lanes in one direction').
HeightRequirement
Over 14'6"1 front escort · height pole · route surveyOver 14'6" high: a pilot car shall PRECEDE the permitted vehicle by 1,000 to 3,000 feet on ALL highways with a height pole (67 Pa. Code §179.10(13)(C) verbatim); 'Affected public utilities shall be notified by the permittee at least 24 hours prior' to arrange wire relocation; route survey Form M-936ARS required for any load over 14'6" (APRAS FAQ verbatim). The pole rides the lead pilot — one vehicle.
LengthRequirement
Over 90'0"1 rear escortOver 90' overall (or a load extending >15' beyond the rear): 'a pilot car shall FOLLOW the permitted vehicle on all highways… The pilot car may temporarily lead… while negotiating a sharp or right angle turn' (§179.10(13)(A) verbatim). >13'-wide loads longer than 120' (or >14'-wide longer than 90') take two pilots — see combos.
Over 160'0"1 front escort + 1 rear escort · route survey · superloadOver 160' overall = SUPER LOAD (§179.1: >201,000 lb gross OR >160' long OR >16' wide; height is NOT a trigger). Baseline escort since Act 55 of 2015: ONE Certified Escort Vehicle (CEV) in lieu of State Police (§4962(f.6)); on highways with 2+ lanes per direction CEVs may cover loads to 18' wide / 260' long — beyond that, or against the traffic pattern, PSP is required (PennDOT CEV policy verbatim); PennDOT+PSP jointly decide (§4901(c)) and the permittee bears ALL escort/PSP costs. 3-week superload lead, M-936ARS route survey + M-936MDC manufacturer cert; preliminary fee $68 + $12/county.
Over 260'0"1 police escortOver 260' overall exceeds the CEV substitution ceiling — State Police escort (PennDOT CEV policy: CEVs cover 'loads up to 260 feet long on highways having at least two lanes in one direction').
Rear overhangRequirement
Over 15'0"1 rear escortLoad extending more than 15' beyond the rear of a combination: a pilot car shall follow on all highways (§179.10(13)(A) — the same clause as >90' length). Legal rear projection is 6' (§4924(a)) but that limit does NOT apply to a nondivisible load on a combination; flag ≥12" sq. required beyond 4', red light at night (§4924(b)).
WeightRequirement
Over 201,000 lbs1 front escort · route survey · superloadGVW over 201,000 lb = SUPER LOAD (§179.1: >201,000 lb gross OR >160' long OR >16' wide; height is NOT a trigger). Baseline escort since Act 55 of 2015: ONE Certified Escort Vehicle (CEV) in lieu of State Police (§4962(f.6)); on highways with 2+ lanes per direction CEVs may cover loads to 18' wide / 260' long — beyond that, or against the traffic pattern, PSP is required (PennDOT CEV policy verbatim); PennDOT+PSP jointly decide (§4901(c)) and the permittee bears ALL escort/PSP costs. 3-week superload lead, M-936ARS route survey + M-936MDC manufacturer cert; preliminary fee $68 + $12/county.

2/3 lane (undivided)

WidthRequirement
Over 13'0"1 front escort2-lane undivided: over 13' wide = 1 FRONT pilot car LEADS 1,000–3,000 ft ahead (67 Pa. Code §179.10). With State Police present the pilot car follows regardless of road type. COMBINATORY 2nd escort
Over 16'0"1 police escort · route survey · superloadOver 16' wide = SUPER LOAD — and on a highway with ONE lane per direction the CEV substitution does not reach (CEV policy covers loads 'on highways having at least two lanes in one direction'): expect a State Police escort (§179.10(12): PSP for super loads; §4901(c) joint determination; permittee pays). Buildings >16' wide always take PSP. Preliminary $68 + $12/county; 3-week lead; M-936ARS survey.
HeightRequirement
Over 14'6"1 front escort · height pole · route surveyOver 14'6" high: a pilot car shall PRECEDE the permitted vehicle by 1,000 to 3,000 feet on ALL highways with a height pole (67 Pa. Code §179.10(13)(C) verbatim); 'Affected public utilities shall be notified by the permittee at least 24 hours prior' to arrange wire relocation; route survey Form M-936ARS required for any load over 14'6" (APRAS FAQ verbatim). The pole rides the lead pilot — one vehicle.
LengthRequirement
Over 90'0"1 rear escortOver 90' overall (or a load extending >15' beyond the rear): 'a pilot car shall FOLLOW the permitted vehicle on all highways… The pilot car may temporarily lead… while negotiating a sharp or right angle turn' (§179.10(13)(A) verbatim). >13'-wide loads longer than 120' (or >14'-wide longer than 90') take two pilots — see combos.
Over 160'0"1 police escort · route survey · superloadOver 160' overall = SUPER LOAD — and on a highway with ONE lane per direction the CEV substitution does not reach (CEV policy covers loads 'on highways having at least two lanes in one direction'): expect a State Police escort (§179.10(12): PSP for super loads; §4901(c) joint determination; permittee pays). Buildings >16' wide always take PSP. Preliminary $68 + $12/county; 3-week lead; M-936ARS survey.
Rear overhangRequirement
Over 15'0"1 rear escortLoad extending more than 15' beyond the rear of a combination: a pilot car shall follow on all highways (§179.10(13)(A) — the same clause as >90' length). Legal rear projection is 6' (§4924(a)) but that limit does NOT apply to a nondivisible load on a combination; flag ≥12" sq. required beyond 4', red light at night (§4924(b)).
WeightRequirement
Over 201,000 lbs1 police escort · route survey · superloadGVW over 201,000 lb = SUPER LOAD — and on a highway with ONE lane per direction the CEV substitution does not reach (CEV policy covers loads 'on highways having at least two lanes in one direction'): expect a State Police escort (§179.10(12): PSP for super loads; §4901(c) joint determination; permittee pays). Buildings >16' wide always take PSP. Preliminary $68 + $12/county; 3-week lead; M-936ARS survey.

Movement restrictions

RestrictionIn Pennsylvania
Night travelDaylight hours only
WeekendsNo blanket restriction
HolidaysRestricted

Movement hours

SituationWindow
Baseline (any permitted load)Sunrise → sunset, EVERY day of the week (§4962(f.3), Act 23 of 2014 — the old Sat-noon/Sunday reg ban is)
≤10' wide AND ≤135,000 lb AND legal height/length24/7 at prevailing speeds (§4962(f.1), Act 24 of 2017); not in inclement weather
Urbanized areas (Philadelphia + Pittsburgh, M-938 map)7 days, only 3:00–7:30 AM / 9 AM–4 PM / 7 PM–sunset; Fort Pitt, Squirrel Hill & Liberty Tunnels 9 AM–4 PM only; 3 AM–sunrise moves need 1,000-ft lighting + front AND rear pilots
Holidays (6): New Year's, Memorial, July 4, Labor, Thanksgiving (+day after), ChristmasBlackout from 12 NOON THE DAY BEFORE → SUNRISE THE DAY AFTER (2026 windows in PennDOT's dated PDF; refresh each December)
Inclement weather (§179.10(6))No movement: unplowed snow/ice, visibility <1,000 ft, wind deflecting trailer wheels >6"
PSP-escorted superloads (Pub 31)Start slots 9/11 AM/1 PM (7 AM/3 PM occasional); ≤3 State escorts per District per day; no Saturday starts; no Sat-afternoon/Sunday/holiday travel
PA Turnpike (separate authority)Memorial–Labor Day: dawn–dusk Mon–Thu, dawn–noon Fri; rest of year: dawn–dusk Mon–Fri, dawn–noon Sat; PTC holiday blackouts wider (incl. Easter)

Permit axle-weight ladder (67 Pa. Code §179.8, eff. 9/3/2011)

GroupPermit max
Single axle27,000 lb (Table 8-2); >27,000/axle only for superloads with bridge shoring + security (§179.8(5)(ii)(C))
Tandem52,000 lb
Tridem63,000 lb
Quad72,000 lb
Wheel load800 lb per inch of tire width (SME to 1,000)
Gross ceiling (Table 8-1)201,000 lb at 4+4 axles (= the superload line); e.g. 3+2 = 116,000/120,000
Legal base (§4943)steering 20,000; adjacent axles by spacing (<6' = 18k/18k; 6–8' = 18k/22.4k; >8' = 22.4k/22.4k); combos registered >73,280: single 20k / tandems 34k @36'+ / federal bridge formula

Pilot cars — PennDOT cheat sheet (§179.10(13) + §4962(f.2))

TriggerPilots
>90' long or >15' rear overhang1 — follows on ALL highways (may temporarily lead in sharp turns)
>13' wide1 — follows on multilane; PRECEDES where one lane per direction; follows when police-escorted
>13'–14' wide AND >90'–120' longSTILL 1 (§4962(f.2) consolidation; position set by the department — APRAS code 3075)
>13' wide AND >120' long2 — one leads, one follows
>14' wide AND >90' long2 — the consolidation does not reach past 14' width
>14'6" high (any width)lead pilot with HEIGHT POLE, 1,000–3,000 ft ahead, all highways; +24-hr utility notice; >13'W + >14'6"H = 2 (pole on lead)
Bridge conditions (per permit)reduced-speed crossing: 1 follows; sole-on-bridge / multi-lane occupancy: precede AND follow (two-way bridges)
Urbanized darkness (3 AM–sunrise)front AND rear pilots + 1,000-ft lighting
<40 mph on limited-access1 follows (urban: 9 AM–4 PM window only)
Superload (>201k / >160' / >16'W)+1 Certified Escort Vehicle baseline (Act 55 of 2015) — in ADDITION to pilots; PSP when >18'W / >260'L / against traffic / one-lane-per-direction highways / buildings >16'W; permittee pays all costs

Where these permits come from

If you file yourself, this is the office you are dealing with. Check the linked page — some states issue OS/OW permits through their highway patrol or revenue department rather than the DOT.

Pennsylvania permit office
Permit office717-787-4680
Email[email protected]

67 Pa. Code Ch. 179 (§§179.1/.8/.9/.10, current through 56 Pa.B. 2488 5/2/2026) + 75 Pa.C.S. Ch. 49 (2013–2021 acts s… · pa.gov · in effect since 2025-07-01. Fees and rules change; the linked document is always the authority.